Horizontal and vertical tanks await delivery at the An-Cor facility.The corrosion barriers of the cylinders were made using the hand lay-up method utilizing fiberglass taped goods. Depending upon the diameter of the tank, the structural portion of the cylinders were built using mechanical applications of chop strand mat, woven roving, and/or winding glass.
The top and bottom heads of the 10- and 12 -foot (3- and 3.7-meter) tanks were resin-infused using Vipel K022EBB resin. Balsa wood cores were encapsulated into the glass fiber-reinforced laminate to achieve higher stiffness. The heads of the smaller tanks were made by hand lay-up of fiberglass and resin. All tanks were post-cured in a convection oven prior to shipment.
Double-Certified
The tanks that An-Cor delivered to the Croton Project were backed by certification from two prestigious industry associations -- the American Society of Mechanical Engineers (ASME) and the Fiberglass Reinforced Plastics Institute (FRPI). An-Cor is the first composite manufacturer to be certified by both organizations.
ASME is a not-for-profit professional organization whose mission includes the establishment and maintenance of engineering codes and standards. An-Cor is among the elite group of composite fabricators that meets certification requirements for ASME RTP-1 "Reinforced Thermoset Plastic Corrosion Resistant Equipment."
ASME certification ensures design rules, fabrication methods, testing procedures and quality control programs are followed. Each tank was successfully hydro tested after installation at 5 psi (0.3 bar) to validate designs in accordance with the standard.
FRPI is a non-profit membership organization that audits and tests laminates of corrosion-resistant equipment on a job-by-job basis. "The versatility of FRP composites allows corrosion-resistant equipment to be custom-designed to meet specific project needs," said Gary Arthur, Executive Director and President of FRPI.
"FRPI certification tells specifiers and buyers that the FRP equipment materials for their project meet their specification," Arthur said. "This provides confidence that the equipment will meet objectives for quality, consistency, reliability and performance."
In addition to meeting manufacturing standards, tanks, subassemblies and components that come into contact with stored products or the process stream meet FRPI food-grade standards.
Engineer and Construction
The project sponsor was the New York City Department of Environmental Protection, who will ultimately be responsible for running the plant. The main contractor is a Skanska/Tully Construction joint venture. Haley & Aldrich was geo-technical consultants, digital automation architecture was provided by Emerson, and a Hazen & Sawyer/Metcalf & Eddy joint venture acted as client consultant. URS provided support in construction management, cost estimating plus resident engineering, geotechnical engineering and tunneling inspection.
About An-Cor
Based in North Tonawanda, NY, USA, An-Cor Industrial Plastics specializes in the design, engineering, manufacturing, installation and maintenance of custom fiberglass-reinforced polymer (FRP) composite industrial equipment. Applications include tanks, scrubbers, pipe and fittings, ductwork, stacks and chimney liners. An-Cor is part of Group DRG. For more information, phone (716) 695-3141, e-mail [email protected] or go to www.an-cor.com.
About FRPI
Established in 2003, FRPI is the industry's only fiberglass reinforced plastic materials certification non-profit organization, In providing certification, FRPI educates FRP manufacturers and specifiers and buyers of FRP equipment through seminars and publications. For more information, phone (508) 380-2232, e-mail [email protected], or go to www.frpi.org.
About AOC
AOC is a leading global supplier of resins, gel coats, colorants, additives and synergistic material systems for composites and cast polymers. AOC knows technology, lives quality and delivers service better than any other composites resin supplier. For more information, go to www.corrosionresins.com, the Internet's comprehensive and user-friendly resource on corrosion-resistant composites.
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