Innovation center houses world's largest 'flow lab'
MARSHALLTOWN, IA, May 11, 2010 -- Emerson Process Management announced the opening of the state-of-the-art Emerson Innovation Center -- Fisher® Technology in Marshalltown, Iowa...
• Emerson opens $30 million global innovation center in Marshalltown, IA
MARSHALLTOWN, IA, May 11, 2010 -- Emerson Process Management, a global business of Emerson, today announced the opening of the state-of-the-art Emerson Innovation Center -- Fisher® Technology in Marshalltown, Iowa. This $30 million investment is designed to help customers tackle the toughest engineering challenges facing today's process manufacturing and energy industries.
|In the Emerson Innovation Center, test engineers utilize flow lines up to NPS 36 and 240 bar (3,500 psig).|
The center is home to the world's largest "flow lab" that, for the first time, enables large valves to be tested in real-world plant conditions to ensure production reliability, efficiency, environmental compliance, and safety before being installed at a customer site.
"No other facility in the world can do what our Marshalltown Emerson Innovation Center can do -- from seismically qualifying a 35,000-pound control valve to testing a two-story-tall valve that controls the flow of feedstocks for a petrochemical plant," said Steve Sonnenberg, president of Emerson Process Management. "This $30 million investment in innovation directly reflects Emerson's commitment to helping our customers run smarter plants that improve production quality, lower operations and maintenance costs, and enhance environmental performance and worker safety."
Emerson, whose Fisher valves are installed in more than 90 percent of the world's nuclear facilities, is able to provide seismic qualification of its valves at the new Innovation Center, which is critically important to making nuclear plants safe and reliable during earthquakes. Emerson was recently awarded contracts to provide its Fisher control valves for Westinghouse Electric Company's newest generation of nuclear power plants.
"We are very pleased to be working with Emerson Process Management for control valves on our AP1000™ nuclear power plant," said William Rice, Westinghouse director of engineering. "We plan to take advantage of this new facility to prove out critical operating characteristics, under actual passive heat-removal system service conditions, for one of Fisher's unique large control valves designed to meet our requirements."
The center's flow lab has enough capacity to fill an Olympic-sized pool in just over eight minutes, or a Goodyear blimp in about 12 seconds. Control valves can be tested at pressures up to 3,500 psi (pounds per square inch), the equivalent of providing enough force to support a sport utility vehicle on a postage stamp. Meanwhile, the center also is home to a 26,000-square-foot sound chamber in which Emerson can develop and verify noise levels of new devices before a customer's plant is built.
Located in Marshalltown, Iowa, home to Fisher, which was acquired by Emerson in 1992, the center required almost 2 million pounds of process piping, more than 1,600 feet of 30-inch and 36-inch pipe, seven underground air storage tanks each more than 150 feet long, and more than 4,500 cubic yards of concrete.
About Emerson Process Management
Emerson Process Management (www.emersonprocess.com), an Emerson business, is a leader in helping businesses automate their production, processing and distribution in the chemical, oil and gas, refining, pulp and paper, power, water and wastewater treatment, mining and metals, food and beverage, life sciences and other industries. The company combines superior products and technology with industry-specific engineering, consulting, project management and maintenance services. Its brands include PlantWeb™, Syncade™, DeltaV™, Fisher®, Micro Motion®, Rosemount®, Daniel®, Ovation™, and AMS™ Suite.
Emerson (NYSE:EMR), based in St. Louis, Missouri (USA), is a global leader in bringing technology and engineering together to provide innovative solutions for customers in industrial, commercial, and consumer markets through its network power, process management, industrial automation, climate technologies, and appliance and tools businesses. Sales in fiscal 2009 were $20.9 billion. For more information, visit www.Emerson.com.